Markets
Products
It’s
really relevant the number of gearboxes produced by Badoni S.r.l. div.
Costameccanica for mill stands for long and flat material, cable-winders
with expansible mandrel for thin steel and steel sheets rolling, pinion
stands assembled for roughing mill.
In Badoni S.r.l. div. Costameccanica the standard technology traditionally
used for the production of this kind of gearboxes has been improved by
using the most modern metallurgy made out of case hardened steel, the
most modern systems for material machining and through continuous investments
with the aim of optimizing the quality and the products.
Badoni S.r.l. currently supplies these important units for the most important
Italian public and private own iron & steel companies, as well as
for the most well known European, Chinese, Japanese and American corporations.
ENERGY
INDUSTRY
Badoni
S.r.l. div. Costameccanica designs and manufactures parallel and right
angle speed increasers that work both orizontally, vertically and on an
inclined plane in order to join an hydraulic turbine to the installed
alternator in non-monitored hydroelectric plants and for power up to 5000
kW.
The main Italian and European hydroelectric plants suppliers are the biggest
Badoni S.r.l. div. Costameccanica customers.
In the energy sector, Badoni is able to supply the following products and services: speed increasers and mini-hydro hydroelectric plants; flange, couplings, spare parts for turbines, mechanical equipments, mechanical maintenance for central plants, maintenance on eolic generators, turbines revision and revamping, mechanical engineering consulting.
CEMENT INDUSTRY
Badoni srl has a long experience in the production of essential components
of the cement industry manufacturing process.
Whether you speak of planetary reducers or erducers for cement mill control, Badoni products are designed to offer a superior maintainability, which is an essential factor because cement mill control unit are difficult to repair and often pushed to the maximum of their power.
SUGAR INDUSTRY
Badoni
S.r.l. div. Costameccanica reducers are installed in the many sugar-works
in Europe for press drive.
Further, Costameccanica has cooperated with many manufacturer of this
sector (particularly pulp presses makers) in order to enter the market
of these machines and to install its products in central Europe, from
France to Poland.
The sugar cane sector is more and more interested in the Costameccanica
gears and gearboxes, thanks to some products already delivered and now
working near the Indian Ocean costs.
Examples of endproducts
>>
RUBBER AND PLASTIC INDUSTRY
Badoni
S.r.l. div. Costameccanica supplies gearboxes and transmission units for
the most important Italian manufacturers of machines for the rubber and
plastic sectors (gearboxes and couplings for calanders drives, mixers
and extruders) which are exported all over the world, from China to South
Africa, from Germany to the USA.
The users of Badoni S.r.l. div. Costameccanica gearboxes are, more precisely,
the big multinational companies of the tire sector (Pirelli, Firestone,
Michelin, etc.) and the chemical industry
Examples of endproducts
>>
CABLEWAYS
Badoni
S.r.l. div. Costameccanica supplies gearboxes for the main units (with
electrical engines) and for the auxiliary units (diesel) of drive pulleys
for all the Italian cableways manufacturers and for the foreign manufacturers
in the Alpine area (especially France and Switzerland).
The most modern and technically sophisticated results are represented
by the plants with double pulley and mono-cable conveyor, called DMC,
operating in La Thuile (Aosta) and Arabba (Bolzano) which have been entirely
designed and made by Costameccanica, as well as the drive units for the
powerful cableways in Aosta –Pila, realized with the cooperation
of other companies operating in the same sector.
Examples of endproducts
>>
TELECOMMUNICATION
SATELLITES
Badoni
S.r.l. div. Costameccanica is a regular supplier of the most important
companies in the world, which manufacture big diameters satellite antennas
(34mt) for telecommunication.
G earboxes and drive units made by Costameccanica are installed to control
the elevation and the Azimuth drive of the big satellite parabolic antennas
in the Californian deserts, in the Spanish “sierras”, in the
Australian tablelands and on the Pacific Ocean volcanoes tops.
Examples of endproducts >>
ECOLOGY
This
developing market concerns recycling, disposal, grinding and water purification
plants. Badoni is able to supply all those equipments - reducers, toothed
wheels, gears, couplings, flanges, spindles - needed for particular environmental
conditions.
Big dimension and reliability mechanisms, able to transfer great powers even with low speed.
For
years, Costameccanica has been produced gears for sea engines.
They are usually a series of three or four elements gears working simultaneously,
allowing the engine crank shaft and camschaft movements.
These gears are produced in NiCrMo, hardened and tempered alloy steel.
LIFTING PLANTS
Badoni,
both directly and through its Costameccanica division, has a long and
strong tradition and experience in the lifting market.
Until the '90 both the companies were leaders in the design and manufacturing
of steel-works cranes, cranes and dock unloaders: Badoni maintains all
the projects and plans of these installations.
Today, the company manufactures reducers, for lifting and translation,
winches and mechanics, cart assembly, mechanical carpentry.
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